You are using an outdated browser version of the Internet Explorers. Please update your browser for ideal presentation of the website. Plasma cutting is a melting process. Thermal cuts are particularly suitable for medium sheet-metal thicknesses from one to millimeters. The feed motion on the machine produces a cut. The plasma gas ensures that the soft material is continuously removed from the kerf, cutting the workpiece.
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Fiber Laser Cutting Machine Market is Expected to Grow With a CAGR of 3.7 Percent
Sheet-metal cutting is the single largest, in terms of sales, global industrial laser application. To date, sheet-metal cutting has been accomplished by high-power CO 2 lasers, and, in fact, this application has driven the development of high-beam-quality lasers, with current units now producing 6 kW.
ILS estimates that more than 40, CO 2 powered units have been installed in almost every corner of the globe an oxymoron where sheet-metal cutting is used. Technology changes in this industry have mainly involved increasing laser power and beam quality, engineering reliable and low-maintenance lasers, increasing processing speed and metal thickness capabilities and adopting full automation procedures for unattended operation. For the first time, a new product, the fiber laser, is beginning to appear in the fabrication market see sidebar , and ILS set out to determine the impact this technology may have on this important market.
There is currently one source for fiber laser powered two-axis laser sheet-metal cutters: Finsomac srl in Schio, Italy. In addition to its activities as a commercial representative for sheet metal process machinery, Finsomac also designs and produces special machinery. When we get a request for a new machine, we study the solutions available on the market and look for the most innovative and advantageous ones.
This cooperative approach has generated a series of machines that Campana describes as automatic welding centers, tube profiling machines, automatic machines for welding electrical power poles and steel tubes, systems for producing food-grade stainless-steel tanks from coil stock, automatic machines for welding bicycle frames, and, the latest product developed by Finsomac-CyLaser www.
This machine is the first of its kind in the world, and it owes that status to Campana, who understood the potential of these sources and figured out how to integrate them into an industrial system.
Both of these can be retracted, and mandrels can be inserted into the working area to allow processing of tubes as well. The system has a completely enclosed integrated safety structure, and yet the unit is easily accessible for all maintenance and cleaning operations. Under maximum conditions the longitudinal crossbar has a maximum deflection of 0. The x and y axes are equipped with a rack-and-pinion transmission system.
The z axis uses recirculating ball screws. The working head, which automatically controls distance from the plate, contains two lenses of different focal lengths that can be exchanged with a simple lever device see Figure 2.
The system processes mild steel plate 10 mm thick at 1. The company believes the laser output being used is not important to the customer, who is interested only in the electrical power consumed by the unit which can vary from 15 to 20 kW, including fume extractors.
Finsomac says that thickness for the fiberoptic laser sources used are currently 15 mm for mild steel and 6 mm for stainless and aluminum alloys.
The CyLaser system is equipped with operating software, loaded in a laptop computer, that is simple and intuitive for the user. Its capabilities include managing the engineering tables for processing a variety of materials at various thicknesses, depending on how complex the cutting geometry that needs to be executed; importing cutting geometries in DXF format from other CAD units; automatically controlling laser output when complex profiles need to be generated, controlled table-based management of cutting starts; and managing nesting functions to optimize cutting shapes in manual, semiautomatic, or automatic mode [optional].
This function is controlled on the basis of the thickness and nature of the material being cut. Machine diagnostics and alarm management are presented directly on the control monitor.
With these functions, anyone using the system can determine the operating status in real time and take prompt action when necessary. This results from years of experience creating high-productivity automatic equipment, in which any malfunction can cause considerable economic loss. Finsomac has achieved early success in attracting customers for the CyLaser; an estimated 15 units are installed in Italy, with the first unit working for one year without any problems, and interest from other countries is being received.
Campana arranged for ILS to visit two of his customers in the Milan area and by coincidence a potential customer that was visiting one of the installations prior to a purchase. All three user companies said they considered the CyLaser because of its low operating cost, reduced floor-space requirements all cited the chiller needed for CO 2 lasers , expected low maintenance costs, and moderate capital equipment investment.
One of these customers, Ecofer Busto Arsizio-Va , is a year-old, employee manufacturer of structural products for the plastics, steel, tank, and crane industries. As a metal fabricator, the company produces these products, primarily in mild and stainless steel, in a variety of thicknesses up to 37 mm.
Previously the company used its own high-definition plasma or subcontracted its sheet-metal cutting needs. It had considered purchasing a laser cutter but, when looking at all aspects, decided that it was a major cost factor to bring laser sheet-metal cutting in-house.
Company owner Walter Grassi, a hands-on manager, told us that his local machine-tool dealer suggested that the company might want to investigate the new CyLaser as a modest investment in a low-operating-cost system that would allow the company to control its own sheet-metal cutting requirements.
Also, he could hook the system to existing power service in his plant because it calls for about half the power that high-power CO 2 laser cutters do. Simple PC control with built-in process-control software allows the company programmer to load purchase-order data so that nested component parts maximize material usage.
One disadvantage of fiber laser cutting is eye safety. Ecofer plans to expand its business to meet fast-growing customer demand by adding floor space; currently it is using every square meter of its plant, so it is easy to understand how the small footprint of the CyLaser was attractive. When it expands, the company plans to purchase another CyLaser to meet expanding sheet-metal-cutting needs. Twelve years ago the company began manufacturing brushing and sanding machinery for the shoe industry, as well as the dust-removal systems, the associated tables, wheeled carriages, and storage units for shoes.
All of the sheet metal used in these products was produced on a punching system that required the operator to reposition the sheet for various part shapes. A distributor salesman for the punching system company suggested to company owner Livio Pazzi that he might want to consider the new CyLaser.
Pazzi had already looked at CO 2 laser cutters and judged the investment and operating cost for the machine size he needed was excessive. He tested a CyLaser and decided that this unit could meet his sheet-metal-cutting needs using about half the electrical power of an equivalent capacity CO 2 unit.
Even though he admired the small floor-space requirement for this laser, this was not a factor, because he has more than sufficient floor space available in his m 2 plant. He did not need to add a foundation for the new laser, and he liked the idea of immediate cutting power startup with no laser warm-up necessary. Volber cuts mostly 1.
Nesting software enables the maximization of material usage and time. The company cuts about 35 hours a week and plans to bring in some subcontact sheet metal cutting, which is expected to raise the cutting time to more than one shift. Pazzi is more than satisfied with the CyLaser although he had it only for one month when ILS visited.
ILS was fortunate to meet with representatives of an Italian contract fabricating shop, Brusati Oleggio-No , who were visiting Ecofer to observe the CyLaser in operation. This company already operates a CO 2 laser and was looking to add the fiber laser system.
Brusati plans to cut stainless steel up to 15 mm, mild steel up to 20 mm, and aluminum up to 10 mm. He also spoke highly about the beam focus head unit that eliminates the need for lens adjustment. Brusati said his company plans to purchase a CyLaser based on their observations. So what does this mean? The general thinking as expressed by exhibitors at the recent Munich Laser Show is that the fiber laser sheet-metal cutter is a niche product for cutting thin-gauge stainless steel.
But we observed a 2-kW unit cutting thicknesses in mild steel to 15 mm with a good, if not excellent edge, stainless steel to 10 mm with a reasonable edge, and we heard of good results in cutting copper up to 3 mm thick. All we spoke to on this short survey visit were appreciative of the low operating cost of the CyLaser and its small footprint design. All praise its easy-to-operate PC control and the built-in software that facilitates most metal cutting requirements. We left the companies visited with a question; is it possible that the so-called niche laser cutter may have a larger market than anticipated?
It was difficult in a country where manufacturing industry growth was sluggish and there was a resistance to make large capital investment. By there were only 30 high-power lasers working in India.
Customers faced maintenance problems due to non-availability of high-purity gases and laser-grade sheet metal, so high-quality finishes could not be achieved. Over the next six years this situation changed, and there are now an estimated units installed. A third 1kW fiber laser cutter was installed in December at ACME Lasertech Pvt Ltd, a laser cutting job shop in Mumbai, for cutting mild steel up to mm and stainless steel up to 6 mm.
Services are offered to surgical and hospital equipment manufacturers, automobile, retail infrastructure, and pharmaceutical machinery manufacturers. SLTL introduced 1kW fiber laser cutters with linear motors in January and has already received order, one for export. Home Cutting Two-dimensional fiber-laser cutting premieres Sheet-metal cutting is the single largest, in terms of sales, global industrial laser application.
Fiber lasers cut sheet metal efficiently David A. Belforte and Antonio Vendramini Sheet-metal cutting is the single largest, in terms of sales, global industrial laser application. Technology impact There is currently one source for fiber laser powered two-axis laser sheet-metal cutters: Finsomac srl in Schio, Italy. CyLaser system is equipped with two worktables that have independent motor drives. Click here to enlarge image This cooperative approach has generated a series of machines that Campana describes as automatic welding centers, tube profiling machines, automatic machines for welding electrical power poles and steel tubes, systems for producing food-grade stainless-steel tanks from coil stock, automatic machines for welding bicycle frames, and, the latest product developed by Finsomac-CyLaser www.
Operating software The CyLaser system is equipped with operating software, loaded in a laptop computer, that is simple and intuitive for the user. The focusing head of the CyLaser system, with its capacitive system for controlling distance from the plate, were designed and produced by Finsomac. Click here to enlarge image Machine diagnostics and alarm management are presented directly on the control monitor.
Using the CyLaser Finsomac has achieved early success in attracting customers for the CyLaser; an estimated 15 units are installed in Italy, with the first unit working for one year without any problems, and interest from other countries is being received.
The power capacity of about 15 kW yields the good results visible here at a working speed of 1. Click here to enlarge image One of these customers, Ecofer Busto Arsizio-Va , is a year-old, employee manufacturer of structural products for the plastics, steel, tank, and crane industries.
A neutral voice ILS was fortunate to meet with representatives of an Italian contract fabricating shop, Brusati Oleggio-No , who were visiting Ecofer to observe the CyLaser in operation. Antonio Vendramini is technical supervisor of Applicazione Laser.
Laser cutting and thermal focus shift Messer Cutting Systems, which relies on fiber lasers for its cutting systems, has paired a new algorithm to enable the minimization of the focus shift in its laser cutting systems with a new noncontact beam measurement platform.
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Diffractive optical element module debuts for laser cutting of transparent materials The module has utility in laser cutting of transparent materials, such as flat panels for cell phones, displays, and solar cells, which require long, precise cuts made within a very short time.
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Degree Metal Cutting Machine, Model: Degree Cutting Machine
Demonstration hall — more than 70 pieces of equipment. All machines are connected and ready for operation. On the base of our company showroom with the area of square meters was established with more than 70 units of the most popular models of metalcutting machine tools. Integrated engineering. Our company offers a complex of engineering services for the selection and implementation of equipment. Russian-made machines.SEE VIDEO BY TOPIC: Restoration Metal Cutting Machine - Restore Electric Cutter Metal Saw
A machine shop is a room, building, or company where machining , a form of subtractive manufacturing, is done. In a machine shop, machinists use machine tools and cutting tools to make parts, usually of metal or plastic but sometimes of other materials such as glass or wood. A machine shop can be a small business such as a job shop or a portion of a factory , whether a toolroom or a production area for manufacturing. The building construction and the layout of the place and equipment vary, and are specific to the shop; for instance, the flooring in one shop may be concrete, or even compacted dirt, and another shop may have asphalt floors. A shop may be air-conditioned or not; but in other shops it may be necessary to maintain a controlled climate. Each shop has its own tools and machinery which differ from other shops in quantity, capability and focus of expertise. The parts produced can be the end product of the factory, to be sold to customers in the machine industry , the car industry , the aircraft industry , or others. It may encompass the frequent machining of customized components. In other cases, companies in those fields have their own machine shops.
Unwinding and cutting machine , manufactured by Marken Manufacturing, incorporates a cutting method technology for materials such as rubber hose, PTFE hose, steel cable, wire rope as well Marken uses state-of-the-art cutting methods for hydraulic hose, PTFE hose, rubber hose,non-wire tubing, steel cable, and wire rope. Our machines offer clean square cuts that are accurate and repeatable. Pressure cutters reposition and engage easily.
In , the 2D laser cutting segment generated the highest revenue share in the global fiber laser cutting machine market. Among major regions, Asia-Pacific was the highest revenue generating market, holding nearly 48 percent of the market share, in High ergonomics, fast operation and high power safety are some of the major factors which are driving the growth of 3D fiber laser cutting machines. Most of the 3D fiber laser cutting machines use pre-focused optical systems with appropriate deflection lenses, leading to enhanced focus accuracy, better transmission of laser light and smooth functioning of the machine. The continuous expansion of the automobile manufacturing industry, especially in the Asia-pacific region is expected to boost the sales of 3D fiber laser cutting machines during the upcoming years. The 2D laser cutting segment led the global fiber laser cutting machines market in due to its surging applications in various industries. In addition, 2D technology is also used for the manufacturing of ships, metallurgical equipment, elevators, tools, and home appliances among others. The excellent beam quality, high focus power and impressive efficiency are the major factors which are propelling the growth of the market.
Tenoning spindle: 2 St. Number of milling agregates: 5 St. Spindle diameter: 50 mm weight: kg Loading meters, approx. Backups Technical data: This technical specification may contain minor deviations from the actual equipment, but without affecting the availability of the system. The machining of the machine includes the processing of almost all connections required in wooden constructions manufacture of prefabricated houses and log houses as well as free Combing, profiling and decorating. The machines have a fully automatic control system
Mobile ready, visual assistance for "Over the Shoulder" support. Messer Cutting Systems is a global supplier of cutting solutions for the metal-working industry. With our reliable cutting technologies, superior service, and intelligent software solutions, we are setting standards worldwide. As the leader in the thermal cutting industry , we are working on smarter, faster, and reliable solutions as an added value for our customers. Every day this is what motivates our nearly 1, experienced employees in five main locations ; together we are actively servicing our customers in more than 50 countries. Our product portfolio includes:. An open and honest dialog with our customers is our priority.
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The list of projects for the creation of manufacturing innovate products for the Ministry of Industry. Foundation of Specialized Joint Venture on production of railway and large-size castings. Manufacture of high-precision, high-strength aluminium castings.
Export of Strategic Materials to the U. United States.