By Alan Gehringer. It is important to grow the top line of your business on an annual basis , but you also need to make sure the bottom line is healthy which can help fund that growth. In most cases, the two biggest expenses in your manufacturing business are labor and raw materials. One very effective way is to put the right balance of production KPIs in place.
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- Intelligent manufacturing
- Smart manufacturing
- Automated calibration practices in process manufacturing
- 6 essential KPIs for world-class factory performance
- Subscribe to the Industry 4.0 Blog
- Manufacturing industry
- Manufacturers Want to Quit China for Vietnam. They’re Finding It Impossible.
- Glossary of Advanced Manufacturing Terms
- China Manufacturing Consultants
- Top 5 Digital Transformation Trends In Manufacturing
Intelligent manufacturingVIDEO ON THE TOPIC: Mi LED Smart TV manufacturing plant Tour in India
The application of technology is making the process of manufacturing ever increasingly intelligent and dynamic — allowing the concept of a Smart Factory to become a reality. The term describes a highly digitalized and connected environment where machinery and equipment are able to improve processes through automation and self-optimization.
The benefits also extend beyond just the physical production of goods and into functions like planning, supply chain logistics, and even product development. Yet, the core value of the smart factory still happens within the four walls of the plant. The structure of a smart factory can include a combination of production, information, and communication technologies, with the potential for integration across the entire manufacturing supply chain. Central to the smart factory is the technology that makes data collection possible.
These include the intelligent sensors, motors, and robotics present on production and assembly lines that the smart factory puts to use. For example, vibration sensing can provide a warning when motors, bearings, or other equipment need to be maintained. These types of subtle warnings become alerts for preventative maintenance or other actions that head off larger production problems if left unattended.
Similarly, sensing technology on SDVs Self-Driving Vehicles used for material handling improves efficiency and safety as products are moved around the factory. These types of robotics have the ability to sense and avoid people, as well as unexpected obstructions in the course of doing its work. The ability to automatically avoid these common disruptions is a powerful advantage that keeps production running optimally. The future of manufacturing is more customization, so by minimizing downtime for retooling and resetting equipment, manufacturers can operate efficiently while staying flexible.
People will take on more complex roles while automation will conquer the tasks that are repeatable, mundane, dangerous or currently impacted by labor shortage. According to MHI's Annual Industry Report, companies are severely hampered in their ability to implement digital technologies due to the shortage of workers with the necessary skills to run them.
This means that companies will need to start investing in talent development as the adoption of Industry 4. Organizations in the early stages of digital maturity face a chicken-and-egg problem where they have a tremendous need for digital talent, yet their hesitancy to embrace a digital culture makes them less attractive to such talent. The investment of building a smart factory benefits manufacturers by creating a safer, efficient and more reliable operation. Companies will need to adopt digital technologies in order to meet consumers' rising expectations of faster delivery times, free shipping, options to customize products, more transparency, and lower costs.
The demands on the manufacturing industry will continue due to the trend for more on-demand production and ever present drive to reduce costs. The smart factory is a direct way for manufacturers to excel in a competitive and dynamic marketplace as they'll use digital innovation to improve supply chain efficiencies.
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The application of technology is making the process of manufacturing ever increasingly intelligent and dynamic — allowing the concept of a Smart Factory to become a reality. The term describes a highly digitalized and connected environment where machinery and equipment are able to improve processes through automation and self-optimization. The benefits also extend beyond just the physical production of goods and into functions like planning, supply chain logistics, and even product development. Yet, the core value of the smart factory still happens within the four walls of the plant. The structure of a smart factory can include a combination of production, information, and communication technologies, with the potential for integration across the entire manufacturing supply chain. Central to the smart factory is the technology that makes data collection possible.
Posted by Sales. According to IDC and SAP , in , 60 percent of global manufacturers will use analytics data tracked using connected devices to analyze processes and identify optimization possibilities. Find more statistics at Statista. Manufacturers and industrialists in every sector have a significant opportunity at hand where they can not only monitor but also automate many of complex process involved in manufacturing.
Automated calibration practices in process manufacturing
Posted by Tammy Borden. After years of sluggish growth and in several cases decline , many areas of the country are experiencing a thriving manufacturing sector. Today, 6 out of 10 open skilled production positions are unfilled. While automation and robotics may help fill the labor gap, skilled workers will still be needed to apply problem-solving capabilities, perform analysis and manage production. One reason manufacturers are finding it difficult to fill positions, both skilled and unskilled, is the lack of trade school opportunities for young men and women.SEE VIDEO BY TOPIC: Beyond Update How to Find Manufacturing Facilities and Get Blueprints - No Man's Sky 2019
This glossary is intended as a practical and easy-to-use guide to common terms used in the advanced manufacturing industry. While we have made every effort to present current and accurate definitions, the glossary should be considered as a resource and not as an authoritative reference. Because the industry is ever evolving and complex, it is impractical to include every applicable term. For more detail on a particular item, refer to the bibliography. A specific additive manufacturing technology, however, this term has gained common usage to describe all manner of additive manufacturing. See Additive Manufacturing. The construction of complex three-dimensional parts from 3D digital model data by depositing successive layers of material. Metal, polymer, and ceramic materials can be used to manufacture parts of a geometry that often cannot be produced by any other manufacturing technology. The names of specific additive manufacturing technologies include: 3D printing, layered object manufacturing, selective laser sintering, selective laser melting, LENS, stereolithography, and fused deposition modeling.
6 essential KPIs for world-class factory performance
While this may sound like science fiction, these kinds of factories have been a reality for more than 15 years. To imagine a world where robots do all the physical work, one simply needs to look at the most ambitious and technology-laden factories of today. In June , the Chinese e-commerce giant JD.
Costs, benefits and feasibility of calibration and documentation for process manufacturing. Process manufacturing plants require hundreds of sophisticated devices that perform countless critical operations ceaselessly, accurately and reliably. Those devices in turn require regular inspection, testing, calibration and repair. Two centuries of industrial experience have established the value of carefully recording the details of those procedures. More than a best practice, businesses and governments often require highly specific recordkeeping to ensure that full value is delivered to customers and that the health and safety of citizens is protected. However, traditional testing, calibration and documentation practices are also labor-intensive, and with senior operators in scarce supply, downsized teams sometimes choose to defer regular calibration. This article reviews route-based, automated calibration practices as an alternative to traditional methods. Findings suggest that smaller teams can feasibly conduct and document device calibrations, at a lower overall cost, with additional productivity and operational reliability benefits. It can also include adjusting these devices so that they operate within limits. Calibration is typically performed when installing a new device, changing the settings of an existing device or reinstalling a repaired device. The devices to be calibrated, often called field instruments, are located on factory floors, atop cooling towers or within pressure vessels — anywhere that process variables such as temperature and pressure need to be known and process control is required.
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See how Goodyear used Microsoft , Microsoft HoloLens, Azure-powered chat bots, and other smart-manufacturing products to stay ahead of the competition. Learn how Johnson Controls used Microsoft to enhance collaboration and streamline training for its global workforce. Learn how Brembo integrated management processes with manufacturing flows, enabling real-time responses to change. Deliver new services that connect your smart products with empowered technicians-to deliver proactive, predictive service, turning your service centers into profit centers. Empower your sales and service workforce to improve customer engagement and drive complex product and service sales with digital tools.
By: Ernest Sampera on May 3rd, Edge computing framework is quickly finding its way into a variety of industries as Internet of Things IoT devices become more commonplace. One of the most promising edge computing use cases is in the industrial manufacturing sector, where new technologies could potentially lead to massive productivity gains. Although industrial automation has been taking place for decades, annual productivity gains have been relatively small since the s and s. As companies look at investment opportunities and areas to upgrade, a new generation of smart machines powered by manufacturing edge computing is becoming an appealing option for those hoping to bring their operations into the digital age. Traditional cloud networks form a centralized system for collecting and processing data. Information is gathered at the network edge by connected devices and transmitted back to a central cloud server. In some cases, the server delivers instructions back to the device on the network edge. Cloud-based computing involves a lot of data in motion. All of that data moving across limited bandwidth channels combines with the delays resulting from the distance it has to travel to produce latency, which slows the whole system down.
Manufacturers Want to Quit China for Vietnam. They’re Finding It Impossible.
CMC's manufacturing consultants have experience of working in the majority of manufacturing fields, but we have a particularly strong focus on:. We typically work on engagements of months with our consultants at your facility several days a week. Our engagement managers provide guidance, and our technical consultants provide the type of assistance necessary to reach your objectives. Cut your costs thanks to lean manufacturing tools and preventative maintenance, and engage the workforce to make it sustainable.
Glossary of Advanced Manufacturing Terms
OEE is a much talked about KPI and shows how manufacturing assets perform relative to their theoretical maximum potential. Businesses that invest heavily in plant will find that OEE measurement is an essential metric to track. OEE measures performance against an arbitrary benchmark, or standard.
China Manufacturing Consultants
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Top 5 Digital Transformation Trends In Manufacturing
Gain an understanding of the legal, operational and business issues relevant to the manufacturing industry. You should check our general business information for additional regulations and obligations relevant to your business. For further advice and assistance, contact your accountant, solicitor or business adviser.