Fox Products Corporation is an American manufacturer of bassoons, contrabassoons, oboes and English horns. The founder of the company, Hugo Fox , was an American bassoonist. In his time as principal bassoon of the Chicago Symphony , he conceptualized the possibility of world-class bassoons made in the United States. During the summer after his retirement in , Mr. Fox returned to his home town of South Whitley, Indiana, where he opened shop in pursuit of this goal. Made of select maple with the same thick wall design as the original Sayen oboe, the Maple Sayen Model combines the beauty and sustainability of maple without compromising tone or intonation.
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Laser welding yields high-quality brass instruments
Holding the new Alessi model Edwards trombone, I was in band-geek heaven. I closed my eyes and blew. Never mind that the person standing before me had fitted horns for some of the world's greatest symphony players, including Joe Alessi, the model's namesake and principal trombonist of the New York Philharmonic. Never mind that I sounded like a person who doesn't play for a living, way too loud and out of tune.
Despite my shortcomings, the instrument responded. The horn body vibrated. It sang, so unlike my old ax I drag to community band rehearsal Thursday evenings. That resonance all starts with vibration from buzzing lips, plus the 70 workers at Getzen Company who manufacture brass instruments that amplify and shape the tone of that lip vibration. It's delicate work. Christan Griego, the one standing before me while I blew out of tune on the Alessi trombone, pointed out that the shop still manually spins every brass bell.
You won't see any CNC or even basic hydraulic spinning machines on the floor. The tube benders have no computer control either; they're all manual.
Griego is director of development at Edwards Instrument Co. The Edwards facility is two doors down from the Getzen plant in Elkhorn, Wis. If a trombone or trumpet has an Edwards logo on it, its manufacturing began in the Getzen plant and then transferred over to the Edwards facility for final fitting, assembly, inspection, and testing.
As Griego explained, every horn coming off the line sounds a little different, and the company feels hand-craftsmanship plays a role. It's a bit like fine dining. Every meal the chef creates may taste wonderful, but one perfectly prepared filet is likely to taste slightly different from the next. Getzen has held on to this strategy in a niche unique in metal manufacturing.
There's no evidence of just-in-time practices here. A significant amount of work-in-process sits on the floor, and a new horn can take weeks to make. But such an arrangement, sources said, is necessary to maintain the company's hands-on approach to metal forming and fabrication. This has worked, Griego said, because of what Getzen's core market demands.
The company sells to professionals and those who aspire to sound like them, including college students. Sound matters. To them, a horn has character. It's an individual relationship and, for pros, a vital one. Their instrument is their voice. It helps them win auditions, get jobs, and support families.
That's a tall order for a piece of bent, hand-hammered, soldered, brazed, spun, plated, lacquered, and polished brass. Brasswind manufacturing isn't unique when it comes to globalization.
Walk into any high school band room and you'll find that many, if not most, of the brass instruments come from China. In this respect, Getzen reflects the broader metal fabrication business, but it solves the problem differently. To compete with overseas manufacturers, precision metal fabricators invest millions in automation to reduce direct labor content and lead-times. For the right job, a laser cutting system with a material handling tower can run unattended all weekend.
But as a brasswind manufacturer, Getzen takes an alternative approach, because it sells to a market with unique demands. Brass instrument players develop a unique sound; it's unavoidable, because everybody's lips are shaped and vibrate differently.
Mechanized hydraulic spinning machines may form trombone and trumpet bells to precision, each one identical to the next, but as sources at Getzen put it, that's not what customers demand. They want a unique sound. The metalworkers on the floor put their signature on the instrument. Match that signature with the right player, and Getzen will probably sell another horn. Towns like Elkhart, Ind. A specialized business, wind instrument manufacturing has flourished where the talent resides.
In the late s, Tony J. Getzen worked as plant superintendent at Holton Co. In Getzen Co. In the following years more well-known musicians began to take notice, including Doc Severinsen of "The Tonight Show" fame. For years the trumpeter played the company's horns and worked with designers to develop new ones. In the founder sold Getzen to an investor outside the family. The decades that followed involved a factory fire and other family members launching their own music products companies.
In the early s financial hardship forced the company to declare bankruptcy. At this point the founder's grandsons purchased the assets and brought the Getzen organization back under family ownership. Over the years many of Getzen's competitors have been bought, sold, and sold again.
Getzen's old employer Holton, for instance, is now a brand sold by Conn-Selmer, a division of Steinway Musical Instruments. A few boutique manufacturers also have emerged, such as Massachusetts-based S. Shires Co. Competition is fierce.
With school band programs being cut and even professional symphony orchestras under financial duress, the brasswind market is a shrinking pie, and overseas companies have stepped in with massive price cuts. Sound familiar? To compete, Getzen has focused on the mid-range and high-end trombone and trumpet markets. Top professional players give the company its reputation, but college and advanced high school players provide the company with most of its revenue. Change is constant in the brasswind industry.
A significant number of Getzen employees used to work at now-shuttered plants, including Sales Manager David Surber. He worked at the Holton plant in Elkhorn, at the time just a few miles from the Getzen and Edwards facilities. A brass instrument looks simple, just a brass tube with pistons or a slide and a tapered bell section that flares out at the end.
But this isn't straightforward plumbing. Piston action must be extremely smooth, slide tubes extremely straight. In a pro-level horn, the tapered material leading to the flare must be of a consistent gauge throughout, so just stretching a tube sometimes doesn't produce the best results. Three elements contribute to a player's sound, and the first—the player's buzz—must be matched up with the other two: the material attributes and the shape of the instrument's interior, which defines the pathway for the player's air.
Change the brass grade or gauge, and you change how the instrument sounds and projects see Figure 1. A darker, rounder, heavier sound comes from darker brass, while a brighter, lighter sound comes from lighter brass. Brass becomes darker by increasing the copper content and decreasing the zinc. Getzen uses yellow brass consisting of 70 percent copper, 30 percent zinc; rose brass having 85 percent copper, 15 percent zinc; and red brass, with 90 percent copper and 10 percent zinc.
The company also uses nickel-silver alloys for components like the inner tubes of trombone slides. Figure 2: Bending the tapered tube of a trumpet bell stem involves pouring a soapy water solution into the ID, freezing it to degrees F, then bending it over the die. If you have too much soft material, the instrument's response will suffer.
If you have too much hard material, you get a great response, but you have a thin, bright-sounding instrument. Every person has an acoustical signature themselves. For instance, if they may need a greater amount of harder material to get a brighter sound, we can use more zinc. We fit each musician with the right materials, so the instrument responds accordingly. The material gauge makes a difference as well. A thicker gauge creates a heavier sound with greater projection, ideal for, say, a bass trombonist in the very back of the symphony.
A lighter gauge creates a lighter sound with less projection, ideal for a jazz trumpeter playing into a microphone. Tempering plays a role too. Every time you work-harden and anneal with ovens or hand torches, the process can affect the sound. The amount of tempering in part governs the processes horns go through in manufacturing. For instance, years ago tapered brass tubes were filled with pitch material before being bent around a die.
The pitch did work, but afterward workers had to heat the bent tubes to relatively high temperatures to remove that pitch material. Such dramatic temperature changes can alter the material properties and, hence, the sound of the instrument. For most tube bending the company now uses alternative methods.
For certain parts, such as the tapered stem of a trumpet bell, the company fills the component with a soap and water solution and freezes it to degrees F. The ice doesn't crack during bending because the soap makes it pliable see Figure 2.
Tube diameter is critical. Changing the tube inside diameter ever so slightly can cause fit-up problems with other tubing. To ensure a bent tube retains its diameter, the company uses balling-out dies. The die clamps the bent tube in place, a worker applies lubrication, and a large ball followed by slightly smaller balls are inserted into the tube, bringing the bent tube ID into tolerance see Figure 3.
Walking through the Getzen factory is a bit like stepping into a metalworking museum. Lying on work benches are notching tools, snips, as well as rawhide and nylon hammers. Some lower-end trombone bell stems are made from formed tube, a much simpler process.
Start from guitar products. We keep working as an OEM purchasing role in Asia for Jam Industrial and continue developing our own business and own brands. Concentrate on Musical Instrument Product development. Investing factories to be partners and work together as a family.
Our vision is to offer our customers the alternative products in the low brass instrument market. Giving our customers different choice is main philosophy idea in our business. We are trying to keep the European quality of instrument assembling, while offering the instruments at highly attractive prices. The factory has a long history of musical instruments production, and our multiyear experience contributes in converting our skills to the best tubas for our customers. Who are our individual customers?
Wind Instrument manufacturers & suppliers
It is easy to find the parts you need with our Yamaha Factory Parts Finder. Thanks to high levels of connectivity, MusicCast also lets you connect multiple outputs like TVs and Blu Ray players and listen to them throughout the rooms in your home. Shop for guitars, drums, keys and tech gear online at Andertons Music Co. To purchase In The Vanguard Of Audio Technology spares or accessories, please contact the company via their website or visit an authorised retailer. We offer the largest variety of top quality student and professional flutes and piccolos. Acoustic Guitar General CatalogSEE VIDEO BY TOPIC: In The Factory: Making Besson Instruments - Besson brass
See the latest products available in our world renown brass and woodwind collection. Each instrument displaying the JP mark has benefitted from over 40 years of expertise and knowledge and has been carefully developed by John Packer himself, ensuring only the best instruments bear his name. The JP provides the perfect entry into clarinet playing and is ideal for students of all ages. The JP is grea…. Rob is all set up at Music China , so if you are at the event, pop over to Booth No. W1EW1E60 and say 'Hi'. Conservatoire, Thumbplate or Dual: Oboes explained.
History of Yamaha Wind Instruments
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Holding the new Alessi model Edwards trombone, I was in band-geek heaven. I closed my eyes and blew. Never mind that the person standing before me had fitted horns for some of the world's greatest symphony players, including Joe Alessi, the model's namesake and principal trombonist of the New York Philharmonic. Never mind that I sounded like a person who doesn't play for a living, way too loud and out of tune. Despite my shortcomings, the instrument responded. The horn body vibrated. It sang, so unlike my old ax I drag to community band rehearsal Thursday evenings. That resonance all starts with vibration from buzzing lips, plus the 70 workers at Getzen Company who manufacture brass instruments that amplify and shape the tone of that lip vibration. It's delicate work. Christan Griego, the one standing before me while I blew out of tune on the Alessi trombone, pointed out that the shop still manually spins every brass bell.
Jupiter Band Instruments
Invented by the Belgian clarinetist Adolph Sax in , the saxophones that Yanagisawa crafts constitute a relatively new addition to the family of woodwinds. Compared to the violin, piano, and other musical instruments, the saxophone as well as the compositions written for it share a relatively short history. In fact, among musical instruments, the saxophone is still in its developmental stages and has plenty of room for growth and improvement. The history of woodwind manufacturing in Japan had its origins in when Tokutaro Yanagisawa began repairing imported woodwinds for military band members. Within that wartime setting, Tokutaro's repair shop soon evolved into an instrument factory -- the first to build woodwind instruments on Japanese soil. Tokutaro's son Takanobu followed in his father's footsteps, choosing to pursue a career in the craft of instrument-making, and built his first prototype saxophone in
Brass instrument manufacturing: How metal makes music
In , Zigmant Kanstul founded Kanstul Musical Instruments, building fine brasswinds both under his own name and for venerable marques like F. There, he apprenticed and honed his skills under the direction of Foster A. Reynolds, a giant in the history of brasswind design and manufacturing. He subsequently became Vice President of Manufacturing for C. Thanks to all our friends for a long run. However, we came to a point where it was no longer viable for us to continue. We want to thank all the players who have made music on our horns over the years, from the casual players, the band members, the drum corps sections—to the professionals in the pop, rock, jazz, symphonic, mariachi, and Hollywood soundtrack genres—and everyone in between. Also, thanks to our dealers and resellers, and of course our private-label partners who have kept so many iconic instrument designs available to the serious playing community. This website will remain online for the foreseeable future, as an archive of Kanstul history and product information. Content on this website is for reference purposes only.
Shandong Taishan Wind Instruments Manufacture Co., Ltd
A woodwind and brasswind instrument maker describes how it uses robotic laser welding to produce its instruments. A mati-Denak produces all kinds of woodwind and brasswind instruments, from medium- to luxury-quality level.
Yamaha's first wind instrument, the YTR-1 Trumpet was released in Since then, Yamaha has developed a wide range of brass and woodwind instruments utilising the latest technologies as well as skills honed over the years.
Jupiter Band Instruments, Inc. Jupiter was established by its Taiwanese parent company KHS in KHS started harmonica production in and started band instrument production a year later in By KHS was a full-scale musical instrument manufacturer and the Jupiter brand was started to market a complete line of wind instruments and percussion.
И на другом конце сразу же сняли трубку. - Buenas noches, Mujeres Espana.